rust in the tank

[judahls]

ive got an 800 k3 style tank with rust in it and i cant for the life of me find a replacement, can any of yall help me with that? will a 1400 or a volusia tank work? is there and aftermarket tank that fits? any advice short of cutting it in half and repainting/welding it would be verry heplfull

[navigator]

Have you looked here??
https://www.ebay.com/sch/i.html?_from=R ... acat=35563

[judahls]

Have you looked here??
https://www.ebay.com/sch/i.html?_from=R ... acat=35563

a lot of the tanks i found on ebay also have rust in them, or axe wounds

[sgtcall]

http://www.ricepaddy.com/suzuki-gas-fue ... s-800.html

[navigator]

Depending on the severity of the rust, you can put a section of chain in it, (rough links with sharp edges). wrap it in a few blankets and throw it in the dryer (no heat) for a while.

[navigator]

Don't forget to remove the petcock first.

[judahls]

Depending on the severity of the rust, you can put a section of chain in it, (rough links with sharp edges). wrap it in a few blankets and throw it in the dryer (no heat) for a while.

its at the point that it is peeling the paint on the inside of the tank, is that too far?

[judahls]

http://www.ricepaddy.com/suzuki-gas-fue ... s-800.html

all the tanks i could find there are listed out of stock

[sgtcall]

http://www.ricepaddy.com/suzuki-gas-fue ... s-800.html

all the tanks i could find there are listed out of stock

https://www.partzilla.com/ used to be good but I think they are out of stock too. There is also http://www.partsoutlaws.com/.

[navigator]

Depending on the severity of the rust, you can put a section of chain in it, (rough links with sharp edges). wrap it in a few blankets and throw it in the dryer (no heat) for a while.

its at the point that it is peeling the paint on the inside of the tank, is that too far?

There should not be any paint inside the tank. It should be bare metal.
Perhaps someone sealed the tank previously, and did not do a good job of prepping it.
POR-15 is a good sealer, but you must remove any loose debris first.
The chain should remove any loose material...it may take several attempts.
Use steel sash chain.

[Herb]

I would use navs idea of the chain in the tank and then rinse everything out the petcock hole. The 800 has the petcock at a low part of the tank, unlike the 1400 that has it on the center of the tunnel which makes it damn near impossible to drain the trash out of the tank.

aqfter getting it as clean as possible you can use an oil, like Marvel Mystery Oil in almost every tank to help keep it from rusting again. The MMO also keeps the whole fuel system clean. I have used MMO in the gas on my 1400's for years and even after sitting for 7 -8 months the fuel system worked flawlessly.

[sgtcall]

I would use navs idea of the chain in the tank and then rinse everything out the petcock hole. The 800 has the petcock at a low part of the tank, unlike the 1400 that has it on the center of the tunnel which makes it damn near impossible to drain the trash out of the tank.

aqfter getting it as clean as possible you can use an oil, like Marvel Mystery Oil in almost every tank to help keep it from rusting again. The MMO also keeps the whole fuel system clean. I have used MMO in the gas on my 1400's for years and even after sitting for 7 -8 months the fuel system worked flawlessly.

I always added MMO before deployments, shipping the bike, or even before long field problems.

[judahls]

Depending on the severity of the rust, you can put a section of chain in it, (rough links with sharp edges). wrap it in a few blankets and throw it in the dryer (no heat) for a while.

its at the point that it is peeling the paint on the inside of the tank, is that too far?

There should not be any paint inside the tank. It should be bare metal.
Perhaps someone sealed the tank previously, and did not do a good job of prepping it.
POR-15 is a good sealer, but you must remove any loose debris first.
The chain should remove any loose material...it may take several attempts.
Use steel sash chain.

"There should not be any paint inside the tank. It should be bare metal."
if thats the case im betting someone tried to just spray paint over it, i only noticed it because there are silver bubbles inside the tank
id like to show a photo but im having its carbs synced at a shop and they wont be open again till tuesday

[hillsy v2]

Sounds like someone has previously tried a sealer without proper prep.

You might be best off finding a radiator repair shop and having them clean out the tank.

[judahls]

Sounds like someone has previously tried a sealer without proper prep.

You might be best off finding a radiator repair shop and having them clean out the tank.

ill have to call around for that, not sure there is one around here that works on car/bike stuff