Troubleshooting Fuel Pump

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VerySadFace1701
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Troubleshooting Fuel Pump

Post by VerySadFace1701 »

Hey guys! I'm just going to preface this by saying I'm a bit of a noob to working on motorcycles on my own, so my knowledge is on a beginner level.

I bought a pretty fair 88 Intruder 750 that was mid-project from a buddy of mine, and I'm trying to figure out why the fuel pump is not running when I start the bike.

What I've done:
The bike does get power and does turn over. It runs when you spray fuel into the carbs.

I ripped the fuel pump out to test it. It has 4 wires, so when I put both the signal and hot wires on the positive terminal, and the negative wire on the negative terminal, the fuel pump runs. So what I'm thinking is that somewhere, the pump isnt getting the signal wire's power from ignition.

How can I test this theory, and what are your thoughts?
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Designer
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Re: Troubleshooting Fuel Pump

Post by Designer »

First, check all the wires to and from the Ignitor and the fuel pump to see if they make good sound connection(s) . From what I know, the 700/750/800 Fuel Pump has an Internal Relay.

Then I'd check to see if the wires to the Fuel Pump/Relay do indeed get energized when you start the bike. It could be the Pump works, but the Relay is defective.
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VerySadFace1701
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Re: Troubleshooting Fuel Pump

Post by VerySadFace1701 »

Sounds good, I'll start from there, ty! Love your signature btw.
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sgtcall
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Re: Troubleshooting Fuel Pump

Post by sgtcall »

VerySadFace1701 wrote:
Sat May 04, 2024 12:56 pm
Welcome!
Here are a couple of things to check out.

INTRUDER MANUALS AND INFORMATION
viewtopic.php?f=19&t=14168

POSTING PICTURES ON INTRUDERS ALERT
viewtopic.php?f=19&t=13992
If you have any type of electrical issue, have your battery load tested before you do anything else. Any auto parts store will test it for free.

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hillsy v2
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Re: Troubleshooting Fuel Pump

Post by hillsy v2 »

sgtcall wrote:
Sat May 04, 2024 1:44 pm
VerySadFace1701 wrote:
Sat May 04, 2024 12:56 pm
Welcome!
Here are a couple of things to check out.

INTRUDER MANUALS AND INFORMATION
viewtopic.php?f=19&t=14168

POSTING PICTURES ON INTRUDERS ALERT
viewtopic.php?f=19&t=13992
There are procedures in the manual to check fuel pump operation and flow rate. Ultimately you can get a 2 wire fuel pump and do away with the relay.

VerySadFace1701
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Joined: Tue Apr 30, 2024 4:37 pm
My Bike: Intruder 750 88

Re: Troubleshooting Fuel Pump

Post by VerySadFace1701 »

Ty! I'm definitely thinking of skipping the relay, that has definitely been a consideration.
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Herb
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Re: Troubleshooting Fuel Pump

Post by Herb »

I took the relay out of the system for my 1400 years ago. Never had an issue with it since.
I can't seem to win the lottery. I think I have used up all of my good luck riding motorcycles.

VerySadFace1701
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Re: Troubleshooting Fuel Pump

Post by VerySadFace1701 »

Heck yeah dude. I'm getting a new electric fuel pump with two wires now. It should be the one that shuts off at a certain psi, any suggestions on which one I should get?
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Re: Troubleshooting Fuel Pump

Post by Designer »

VerySadFace1701 wrote:
Mon May 06, 2024 10:07 am
Heck yeah dude. I'm getting a new electric fuel pump with two wires now. It should be the one that shuts off at a certain psi, any suggestions on which one I should get?
Couldn't you use the Pump you have and bypass the Solenoid by hooking power to only the wires that energize the Pump itself?

Tryin' to save you SumOfYer hard-earned $$$. :bow:
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Time To Ride Country Two Laners. :ShitGrinandThumb:


CENSORSHIP IS WHAT TYRANTS RESORT TO WHEN THEIR LIES LOOSE THEIR POWER. :space: MORS TYRANNIS
Si vis pacem, para bellum!

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hillsy v2
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Re: Troubleshooting Fuel Pump

Post by hillsy v2 »

VerySadFace1701 wrote:
Mon May 06, 2024 10:07 am
Heck yeah dude. I'm getting a new electric fuel pump with two wires now. It should be the one that shuts off at a certain psi, any suggestions on which one I should get?
Any fuel pump that is for carbs will work pressure wise. It should be between 2 to 5 psi.

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